One-Shot® Engine Beauty Cover
Would you like to know how the One-Shot® Method has revolutionised the traditional production process of the Engine Beauty Cover and reduced it to one single press stroke?
Please continue reading this page and you will discover how you we increase the productivity of the Engine Beauty Cover by 300% with:
- 60 seconds cycle time
- One single mould
- No fixing
Read until the end, you will also find out about the exclusive gift that we have prepared for you!
But why is this method so revolutionary?
With the traditional method: e
The motor cover is made up of several pieces, which are then put together in different production areas.
this can affect the quality, because having to check several pieces increases the error probability and the number of reject parts.
With the traditional method:
The assembly of different parts requires several production phases and therefore more personnel is to be employed both in the assembly phase and in the control of all phases..
this impacts on costs and the risk of producing reject parts.
With the traditional method
The average cycle time to produce a cover is 180 seconds.
This causes many issues in orders management, because this is too long for today’s production standards, and affects negatively the overall production times.
One day, however, a group of engineers within SAPA began to get together to find a solution to these problems, in a top-secret department called “Innovation Engineering”.
Within this department, the engineers worked day and night to shake up the automotive market.
That’s how the revolutionary One-Shot® process came to be!
3 moulds, dependence on external suppliers, 2 processes (moulding + injection).
- 1 single process
- 1 single component
- 1 single press stroke
Here’s the One-Shot® Beauty Cover Engine!
Have you ever seen Stephen Curry, a player of the Golden State Warriors, score from the middle of the court eliminating every ball pass?
Similarly, our One-Shot® method concentrates the entire workflow in one step.
And the “pleasant consequences” are manifold:
1 single mould instead of 3
allowing you to get rid, once and for all, of joining issues that are often the source of unpleasant nuisance;
cycle time of 60 seconds
(compared to 180 seconds in the traditional method), which will make you meet the delivery deadlines agreed with the customer;
an 8% reduction in weight
in compliance with the Horizon 2020 standards
300% increase in productivity
10% improvement in economic performance
But this is not all
The SAPA One-Shot® Engine Beauty Cover is already industrialized on the 1.6 engine of the Alfa Romeo Giulietta.
Polimerica said of us:
If you’ve read so far… we’ve prepared a gift for you!
We wanted to give you a real feel of the One-Shot® Method. So, you can receive a wow box conveniently at your office. Inside you will find:
- the actual part;
- the paper report on all the technical steps that will decrease the cost and weight of all your parts;
- And a tasty gift for you to enjoy while you read all the documentation.